KORANDO C C206 2012.10
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Service Manual
GENERAL INFORMATION
VEHICLE GENERAL
- SPECIFICATIONS AND CHECK ITEMS
- 1. VEHICLE IDENTIFICATION
- 2. SPECIFICATION
- 3. RECOMMENDED FLUIDS AND LUBRICANTS
- 4. SCHEDULED MAINTENANCE SERVICES
MODIFIED ITEMS
- MODIFIED ITEMS
- 1. EXTERIOR
- 2. INTERIOR
- 3. CHASSIS
D20DTF ENGINE
ENGINE GENERAL
- GENERAL INFORMATION
- 1. LAYOUT
- 2. MAJOR COMPONENTS
- GENERAL INSTRUCTIONS
- 1. GUIDELINES FOR SERVICE WORKS
- 2. JACK-UP POINTS
- 3. STANDARD BOLTS SPECIFICATIONS
- 4. CODING AND SETUP
- SPECIAL SERVICE TOOLS
- 1. SPECIAL SERVICE TOOLS
- 2. NORMAL EQUIPMENTS
- 0000-00 SET UP THE ENGINE SUPPORT HANGER
ENGINE ASSEMBLY
- GENERAL INFORMATION
- 1. SPECIFICATION
- 2. TIGHTENING TORQUE
- 3. CHECK AND INSPECTION
- 4. GUIDELINES ON ENGINE SERVICE
- OVERVIEW AND OPERATING PROCESS
- 1. BELT SYSTEM
- 2. VACUUM PUMP
- 3. ENGINE MOUNTINGS
- 4. INTAKE/EXHAUST SYSTEM
- 5. CYLINDER HEAD COVER AND OIL SEPARATOR
- 6. CYLINDER HEAD
- 7. CHAIN AND GEAR DRIVE SYSTEM
- 8. OIL PAN
- 9. MASS BALANCE SHAFT UNIT (MBU)
- 10. FLYWHEEL AND DRIVE PLATE
- 11. PISTON/CRANKSHAFT/CYLINDER BLOCK
- CONFIGURATION
- 1. BELT SYSTEM
- 2. VACUUM PUMP
- 3. ENGINE MOUNTING
- 4. INTAKE/EXHAUST MANIFOLD
- 5. OIL SEPARATOR
- 6. CYLINDER HEAD ASSEMBLY
- 7. CHAIN DRIVE SYSTEM
- 8. OIL PAN
- 9. MASS BALANCE UNIT (MBU)
- 10. DUAL MASS FLYWHEEL (DMF) & DRIVE PLATE
- 11. PISTON/CONNECTING ROD/CRANKSHAFT
- REMOVAL AND INSTALLATION
- 1336-00 TIMING CASE (D20DTF)
- 1336-04 BELT TENSIONER ASSEMBLY
- 1336-25 IDLER PULLEY ASSEMBLY NO. 1 (NO. 2)
- 1130-00 CRANKSHAFT
- 1130-12 ISOLATION DAMPER ASSEMBLY
- 1610-00 VACUUM PUMP
- 1610-01 VACUUM PUMP ASSEMBLY
- 1990-00 ENGINE MOUNTING
- 1330-01 ENGINE MOUNTING INSULATOR (LH-MTG)
- 1990-02 ENGINE MOUNTING INSULATOR (RH-MTG)
- 1990-03 ENGINE MOUNTING INSULATOR (FRT-MTG)
- 1990-11 ENGINE MOUNTING INSULATOR (RR-MTG)
- 1225-00 CYLINDER HEAD COVER AND CAMSHAFT
- 1225-01 CYLINDER HEAD COVER
- 1214-00 CYLINDER HEAD ASSEMBLY
- 1214-01 CYLINDER HEAD ASSEMBLY
- 1115-01 ENGINE ASSEMBLY (D20DTF)
- 1315-00 CHAIN DRIVE SYSTEM
- 1315-01 TIMING CHAIN ASSEMBLY (CHAIN UPPER BUSH)
- 1533-08 OIL PAN ASSEMBLY
- 1533-08 OIL PAN ASSEMBLY
- 1130-00 CRANKSHAFT AND FLYWHEEL
- 1130-40 MASS BALANCE UNIT (MBU)
- 1130-13 DUAL MASS FLYWHEEL (DMF)
- 1127-01 ENGINE OVERHAUL
ENGINE FUEL SYSTEM
- GENERAL INFORMATION
- 1. SPECIFICATION
- 2. MAINTENANCE AND INSPECTION
- 3. CAUTIONS FOR DI ENGINE
- OVERVIEW AND OPERATING PROCESS
- 1. OVERVIEW
- 2. SYSTEM LAYOUT AND OPERATION
- CONFIGURATION
- 2210-01 FUEL TANK ASSEMBLY
- 2210-05 FUEL SENDER ASSEMBLY
- 1882-15 HIGH PRESSURE PIPE
- 2231-01 FUEL FILTER
- 1882-23 FUEL RAIL ASSEMBLY (COMMON RAIL)
- 1882-01 FUEL HIGH PRESSURE PUMP ASSEMBLY
- REMOVAL AND INSTALLATION
- 0000-00 COMPONENTS
- 2210-01 FUEL TANK ASSEMBLY
- 2210-05 FUEL SENDER ASSEMBLY
- 2231-01 FUEL FILTER ASSEMBLY
- 2231-13 REPLACING FUEL FILTER ELEMENT
- 1882-01 HIGH PRESSURE FUEL PUMP
- 1882-23 FUEL RAIL ASSEMBLY
INTAKE SYSTEM
- GENERAL INFORMATION
- 1. SPECIFICATION
- 2. INSPECTION
- OVERVIEW AND OPERATING PROCESS
- 1. OVERVIEW
- 2. COMPONENTS
- 3. INPUT/OUTPUT OF INTAKE SYSTEM
- 4. OPERATING PROCESS
- 5. CIRCUIT DIAGRAM
- CONFIGURATION AND FUNCTION
- 2313-01 AIR CLEANER ASSEMBLY
- 2330-01 INTERCOOLER
- 1719-01 INTAKE MANIFOLD
- REMOVAL AND INSTALLATION
- 0000-00 COMPONENTS
- 2313-01 AIR CLEANER ELEMENT
- 2330-01 INTERCOOLER
- 1719-01 INTAKE MANIFOLD ASSEMBLY
EXHAUST SYSTEM
- GENERAL INFORMATION
- 1. TROUBLESHOOTING
- 2. CAUTIONS
- OVERVIEW AND OPERATING PROCESS
- 1. OVERVIEW
- 2. COMPONENT
- 3. OPERATING PROCESS
- CONFIGURATION AND FUNCTION
- 1729-01 EXHAUST MANIFOLD ASSEMBLY
- 2414-00 EXHAUST PIPE ASSEMBLY
- REMOVAL AND INSTALLATION
- 0000-00 COMPONENT
- 1729-01 EXHAUST MANIFOLD
- 2412-02 EXHAUST SYSTEM
TURBO SYSTEM
- GENERAL INFORMATION
- 1. SPECIFICATION
- 2. INSPECTION
- 3. TROUBLESHOOTING
- OVERVIEW AND OPERATING PROCESS
- 1. SYSTEM DESCRIPTION OF E-VGT
- 2. COMPONENTS
- 3. INPUT/OUTPUT DEVICES
- 4. OPERATING PRINCIPLES
- CONFIGURATION AND FUNCTION
- 1914-01 TURBOCHARGER ASSEMBLY
- REMOVAL AND INSTALLATION
- 0000-00 COMPONENT
- 1914-01 TURBOCHARGER ASSEMBLY
LUBRICATION SYSTEM
- GENERAL INFORMATION
- 1. SPECIFICATION
- 2. MAINTENANCE
- OVERVIEW AND OPERATING PROCESS
- 1. SYSTEM DESCRIPTION
- 2. OPERATING PROCESS
- 3. LUBRICATION
- CONFIGURATION AND FUNCTION
- 9210-01 ENGINE OIL
- 1543-01 OIL FILTER MODULE
- 1543-13 OIL COOLER ASSEMBLY
- 1533-01 OIL PUMP ASSEMBLY
- 1533-08 OIL PAN ASSEMBLY
- 1127-22 OIL INJECTION NOZZLE
- REMOVAL AND INSTALLATION
- 0000-00 COMPONENTS
- 1543-09 ENGINE OIL FILTER ELEMENT AND ENGINE
- 1543-01 OIL FILTER AND COOLER MODULE
- 1543-13 OIL COOLER
- 1533-08 OIL PAN ASSEMBLY
- 1533-01 OIL PUMP ASSEMBLY
COOLING SYSTEM
- GENERAL INFORMATION
- 1. SPECIFICATION
- 2. INSPECTION
- 3. CAUTIONS
- OVERVIEW AND OPERATING PROCESS
- 1. SYSTEM DESCRIPTION
- CONFIGURATION AND FUNCTION
- 2112-01 RADIATOR ASSEMBLY
- 2112-02 FAN AND SHROUD ASSEMBLY
- 1520-11 THERMOSTAT ASSEMBLY
- 1520-01 WATER PUMP ASSEMBLY
- 2130-11 RESERVOIR ASSEMBLY
- REMOVAL AND INSTALLATION
- 0000-00 COMPONENTS
- 9210-06 REPLENISHMENT
- 2112-01 RADIATOR ASSEMBLY
- 2112-02 FAN AND SHROUD ASSEMBLY
- 1520-11 THERMOSTAT ASSEMBLY
- 1520-01 WATER PUMP ASSEMBLY
- 1520-21 COOLANT OUTLET PORT ASSEMBLY
CHARGING SYSTEM
- GENERAL INFORMATION
- 1. SPECIFICATION
- 2. INSPECTION
- OVERVIEW AND OPERATING PROCESS
- 1. SYSTEM DESCRIPTION
- 2. CHARGING OPERATION
- 3. CIRCUIT DIAGRAM
- CONFIGURATION AND FUNCTION
- 1451-01 ALTERNATOR
- 2610-01 BATTERY ASSEMBLY
- REMOVAL AND INSTALLATION
- 0000-00 COMPONENT
- 1453-01 ALTERNATOR
- 2610-01 BATTERY
- 2610-05 BATTERY GROUND CABLE
- 2610-05 BATTERY POWER CABLE
D20DTF PRE-HEATING SYSTEM
- GENERAL INFORMATION
- 1. SPECIFICATION
- 2. TIGHTENING TORQUE
- OVERVIEW AND OPERATING PROCESS
- 1. OVERVIEW
- 2. SYSTEM OPERATION
- CONFIGURATION AND FUNCTION
- 1413-18 GLOW PLUG CONTROL UNIT
- 1413-01 GLOW PLUG
- REMOVAL AND INSTALLATION
- 0000-00 COMPONENTS
- 1413-01 GLOW PLUG
- 1413-18 GLOW PLUG CONTROL UNIT
STARTING SYSTEM
- GENERAL INFORMATION
- 1. SPECIFICATION
- 2. TROUBLESHOOTING
- OVERVIEW AND OPERATING PROCESS
- 1. SYSTEM DESCRIPTION
- 2. OPERATING PROCESS
- CONFIGURATION AND FUNCTION
- 1461-01 START MOTOR
- REMOVAL AND INSTALLATION
- 0000-00 COMPONENTS
- 1461-01 START MOTOR
CRUISE CONTROL
- OVERVIEW AND OPERATING PROCESS
- 1. OVERVIEW
- 2. CONFIGURATION
- 3. OPERATION
- REMOVAL AND INSTALLATION
- 0000-00 COMPONENT
- 8530-01 CRUISE CONTROL SWITCH ASSEMBLY
E-EGR SYSTEM
- GENERAL INFORMATION
- 1. SPECIFICATION
- OVERVIEW AND OPERATING PROCESS
- 1. SYSTEM DESCRIPTION
- 2. OPERATING PROCESS
- CONFIGURATION AND FUNCTION
- 1793-12 E-EGR COOLER ASSEMBLY
- REMOVAL AND INSTALLATION
- 0000-00 COMPONENT
- 1793-05 E-EGR PIPE
- 1793-12 E-EGR COOLER
CDPF SYSTEM
- GENERAL INFORMATION
- 1. SPECIFICATION
- 2. CAUTIONS
- OVERVIEW AND OPERATING PROCESS
- 1. OVERVIEW
- 2. COMPONENT
- 3. INPUT/OUTPUT DEVICES
- 4. POST-INJECTION AND AIR MASS CONTROL
- 5. OPERATING PROCESS
- 6. OPERATING TEMPERATURE
- 7. ELECTRIC CIRCUIT DIAGRAM
- 8. CAUTIONS
- CONFIGURATION AND FUNCTION
- 2412-01 CDPF ASSEMBLY
- REMOVAL AND INSTALLATION
- 0000-00 COMPONENTS
- 2412-01 CDPF ASSEMBLY
ENGINE CONTROL
- GENERAL INFORMATION
- 1. ENGINE DATA LIST
- OVERVIEW AND OPERATING PROCESS
- 1. MAJOR COMPONENT
- 2. SYSTEM OPERATION
- CONFIGURATION AND FUNCTION
- 1491-01 ECU
- 1882-09 INJECTOR (C3I)
- 2313-15 HFM (HOT FILM AIR-MASS METER)
- 1432-01 T-MAP (TEMPERATURE/MAP) SENSOR
- 1432-07 WATER TEMPERATURE SENSOR
- 1882-23 FUEL RAIL PRESSURE SENSOR
- 1882-01 FUEL TEMPERATURE SENSOR
- 2231-01 WATER SENSOR IN FUEL FILTER
- 1432-08 WIDE BAND OXYGEN SENSOR
- 1432-04 DIFFERENTIAL PRESSURE SENSOR
- 1432-17 EXHAUST GAS TEMPERATURE SENSOR
- 1793-01 E-EGR VALVE
- 1719-16 ELECTRONIC THROTTLE BODY
- 1432-14 E-EGR BYPASS SOLENOID VALVE
- 1719-02 VARIABLE SWIRL ACTUATOR
- 1914-01 E-VGT CONTROL ACTUATOR
- 1432-03 CAMSHFT POSITION SENSOR
- 1127-35 CRANKSHAFT POSITION SENSOR
- 2010-01 ACCELERATOR PEDAL POSITION SENSOR
- 1533-30 OIL LEVEL SWITCH
- 1882-21 INLET METERING VALVE (IMV)
- 1432-05 KNOCKSENSOR
- REMOVAL AND INSTALLATION
- 1491-01 ECU (D20DTF)
- 1882-09 INJECTOR (C3I)
- 2313-15 HFM (HOT FILM AIR-MASS SENSR)
- 1432-01 T-MAP (TEMPERATURE/MAP) SENSOR
- 1432-07 WATER TEMPERATURE SENSOR
- 1882-23 FUEL RAIL PRESSURE SENSOR
- 1882-01 FUEL EMPERATURE SENSOR
- 2231-01 WATER SENSOR IN FUEL FILTER
- 1432-08 WIDE BAND OXYGEN SENSOR
- 1432-04 DIFFERENT PRESSURE SENSOR
- 1432-17 EXHAUST GAS TEMPERATURE SENSOR
- 1793-01 E-EGR VALVE ASSEMBLY
- 1719-16 ELECTRONIC THROTTLE BODY
- 1432-14 E-EGR BYPASS SOLENOID VALVE
- 1719-02 VARIABLE SWIRL ACTUATOR
- 1432-03 CAMSHAFT POSITION SENSOR
- 1127-35 CRANKSHAFT POSITION SENSOR
- 2010-01 ACCELERATOR PEDAL POSITION SENSOR
- 1553-30 OIL LEVEL SWITCH
- 1882-01 IMV (HP ASSEMBLY)
- 1432-05 KNOCK SENSOR
G20DF ENGINE
ENGINE GENERAL
- GENERAL INFORMATION
- 1. LAYOUT
- 2. MAJOR COMPONENTS
- GENERAL INSTRUCTIONS
- 1. GUIDELINES FOR SERVICE WORKS
- 2. JACK-UP POINTS
- 3. STANDARD BOLTS SPECIFICATIONS
- 4. CODING AND SETUP
- OVERVIEW
- 1. ENGINE COMPARTMENT
- 2. FUEL SYSTEM
- 3. IGNITION SYSTEM
- 4. INTAKE SYSTEM
- 5. EXHAUST SYSTEM
- 6. LUBRICATION SYSTEM
- 7. COOLING SYSTEM
- 8. ELECTRIC SYSTEM
ENGINE ASSEMBLY
- GENERAL INFORMATION
- 1. SPECIFICATION
- 2. TIGHTENING TORQUE
- 3. GUIDELINES ON ENGINE SERVICE
- OVERVIEW AND OPERATING PROCESS
- 1337-04 BELT SYSTEM
- 1990-01 ENGINE MOUNTING
- 1211-01 CYLINDER HEAD ASSEMBLY
- 1311-01 CHAIN DRIVE SYSTEM
- 1130-13 FLYWHEEL
- 1130-33 PISTON ASSEMBLY
- 1130-25 CONNECTING ROD
- 1130-01 CRANKSHAFT
- 1128-01 CYLINDER BLOCK
- REMOVAL AND INSTALLATION
- 1337-04 BELT TENSIONER ASSEMBLY
- 1130-12 CRANKSHAFT PULLEY
- 1990-01 ENGINE MOUNTING INSULATOR
- 6820-02 AIR CONDITIONER COMPRESSOR
- 1221-01 CYLINDER HEAD COVER
- 1211-01 CYLINDER HEAD
- 1116-01 ENGINE ASSEMBLY (G20DF)
- 1128-01 ENGINE OVERHAUL
INTAKE SYSTEM
- GENERAL INFORMATION
- 1. SPECIFICATION
- 2. LAYOUT
- OVERVIEW AND OPERATING PROCESS
- 1. OVERVIEW
- 2. COMPONENTS
- 3. OPERATING PROCESS
- 4. INPUT/OUTPUT DEVICES
- 5. CIRCUIT DIAGRAM
- CONFIGURATION
- 2313-03 AIR CLEANER ASSEMBLY
- 1740-01 VARIABLE INDUCTION MANIFOLD ASSEMBLY
- 1740-07 ELECTRONIC THROTTLE BODY
- 2313-14 RESONATOR ASSEMBLY
- REMOVAL AND INSTALLATION
- 2313-03 AIR CLEANER ELEMENT
- 2313-01 AIR CLEANER ASSEMBLY
- 2313-14 RESONATOR
- 1740-01 INTAKE MANIFOLD
- 1740-00 VIS(Variable Induction System) BARREL
FUEL SYSTEM
- GENERAL INFORMATION
- 1. SPECIFICATION
- 2. SYSTEM LAYOUT
- OVERVIEW AND OPERATING PROCESS
- 1. OVERVIEW
- 2. COMPONENTS
- 3. SCHEMATIC DIAGRAM OF FUEL FLOWS
- 4. INPUT/OUTPUT DEVICES
- CONFIGURATION
- 1628-04 PURGE CONTROL SOLENOID VALVE
- 2245-02 INJECTOR
- 2245-01 FUEL RAIL
- 2221-01 FUEL FILTER ASSEMBLY
- 2221-09 CHARCOAL CANISTER
- 2211-01 FUEL TANK
- 2211-06 FUEL PUMP ASSEMBLY
- 2211-05 SENDER ASSEMBLY
- REMOVAL AND INSTALLATION
- 1628-04 PURGE CONTROL SOLENOID VALVE
- 2245-02 INJECTOR ASSEMBLY
- 2245-01 FUEL FILTER
- 2211-01 FUEL TANK
- 2211-06 FUEL SENDER
- 2221-09 CHARCOAL CANISTER
EXHAUST SYSTEM
- GENERAL INFORMATION
- 1. TROUBLESHOOTING
- 2. LAYOUT
- 3. CAUTIONS
- OVERVIEW AND OPERATING PROCESS
- 1. OVERVIEW
- 2. COMPONENTS
- 3. WORK FLOW IN EXHAUST SYSTEM
- 4. INPUT/OUTPUT DEVICES
- CONFIGURATION
- 2421-01 CATALYTIC CONVERTER
- 1430-09 OXYGEN SENSOR
- 1745-01 EXHAUST MANIFOLD
- 2421-02 MUFFLER ASSEMBLY
- 2421-10 HANGER
- REMOVAL AND INSTALLATION
- 1745-01 EXHAUST MANIFOLD
- 2421-01 WCC COMPLETE
- 2421-03 UCC COMPLETE
- 1430-09 OXYGEN SENSOR
- 2421-02 MUFFLER ASSEMBLY
IGNITION SYSTEM
- GENERAL INFORMATION
- 1. SPECIFICATION
- 2. LAYOUT
- OVERVIEW AND OPERATING PROCESS
- 1. OVERVIEW
- 2. COMPONENTS
- 3. INPUT/OUTPUT DEVICES
- 4. CIRCUIT DIAGRAM
- CONFIGURATION
- 1443-01 IGNITION COIL
- 1443-02 SPARK PLUG
- 1127-35 CRANKSHAFT POSITION SENSOR
- 1430-14 CAMSHAFT POSITION SENSOR
- 1430-05 KNOCK SENSOR
- REMOVAL AND INSTALLATION
- 1443-01 IGNITION COIL ASSEMBLY
- 1443-02 SPARK PLUG
- 1127-35 CRANKSHAFT POSITION SENSOR
- 1430-14 CAMSHAFT POSITION SENSOR
- 1430-05 KNOCK SENSOR
LUBRCATION SYSTEM
- GENERAL INFORMATION
- 1. SPECIFICATION
- 2. MAINTENANCE
- 3. LAYOUT
- OVERVIEW AND OPERATING PROCESS
- 1. OVERVIEW
- 2. COMPONENTS
- 3. OPERATING PROCESS
- CONFIGURATION AND FUNCTION
- 9210-01 ENGINE OIL
- 1545-01 OIL FILTER ASSEMBLY
- 1545-35 OIL PRESSURE SWITCH
- 1535-01 OIL PUMP ASSEMBLY
- 1535-08 OIL PAN ASSEMBLY
- 1128-22 OIL INJECTION NOZZLE
- REMOVAL AND INSTALLATION
- 1535-31 OIL DIPSTICK GAUGE
- 9210-01 ENGINE OIL AND OIL FILTER
- 1545-01 OIL FILTER AND OIL FILTER HOUSING
- 1535-08 OIL PAN
- 1535-01 OIL PUMP ASSEMBLY
- 1128-42 LADDER FRAME
- 1545-35 OIL PRESSURE SENSOR
COOLING SYSTEM
- GENERAL INFORMATION
- 1. SPECIFICATION
- 2. INSPECTION
- 3. CAUTIONS
- 4. LAYOUT
- OVERVIEW AND OPERATING PROCESS
- 1. OVERVIEW
- 2. COMPONENTS
- 3. COOLANT FLOW DIAGRAM
- CONFIGURATION AND FUNCTION
- 2112-01 RADIATOR ASSEMBLY - COOLING
- 2112-02 FAN AND SHROUD
- 1524-07 THERMOSTAT
- 1524-01 WATER PUMP ASSEMBLY
- 2130-11 TANK ASSY-RESERVOIR
- 9210-05 ANTIFREEZE
- REMOVAL AND INSTALLATION
- 9210-05 DRAINING AND ADDING THE COOLANT
- 2112-01 RADIATOR ASSEMBLY
- 1524-07 THERMOSTAT ASSEMBLY
- 1524-01 WATER PUMP ASSEMBLY
- 1524-09 COOLANT OUTLET PORT
- 2130-01 HOSE ASSEMBLY
CHARGE SYSTEM
- GENERAL INFORMATION
- 1. SPECIFICATION
- 2. LAYOUT
- 3. INSPECTION
- OVERVIEW AND OPERATING PROCESS
- 1. OVERVIEW
- 2. CHARGING OPERATION
- CONFIGURATION AND FUNCTION
- 1452-01 ALTERNATOR
- 2610-01 BATTERY
- REMOVAL AND INSTALLATION
- 1452-01 ALTERNATOR
- 2610-01 BATTERY
- 2610-05 BATTERY B+ CABLE
STARTING SYSTEM
- GENERAL INFORMATION
- 1. SPECIFICATION
- 2. LAYOUT
- 3. TROUBLESHOOTING
- OVERVIEW AND OPERATING PROCESS
- 1. OVERVIEW
- 2. OPERATING PROCESS
- 3. CIRCUIT DIAGRAM
- CONFIGURATION
- 1462-01 START MOTOR
- REMOVAL AND INSTALLATION
- 1462-01 START MOTOR
CRUISE CONTROL
- OVERVIEW AND OPERATING PROCESS
- 1. OVERVIEW
- 2. CONFIGURATION
- 3. OPERATION
- REMOVAL AND INSTALLATION
- 0000-00 COMPONENT
- 8530-01 CRUISE CONTROL SWITCH ASSEMBLY
ENGINE CONTROL
- GENERAL INFORMATION
- 1. ENGINE DATA LIST
- OVERVIEW AND OPERATING PTOCESS
- 1. MAJOR COMPONENTS
- 2. SYSTEM OPERATION
- 3. ECU CONTROL
- CONFIGURATION AND FUNCTION
- 1490-01 G20DF ENGINE ECU
- 2245-02 INJECTOR
- 1443-01 IGNITION COIL
- 1443-03 SPARK PLUG
- 1430-14 CAMSHAFT POSITION SENSOR
- 1128-37 CRANKSHAFT POSITION SENSOR
- 1311-26 OCV(Oil control Valve)
- 1740-07 ELECTRONIC THROTTLE BODY
- 1740-03 T-MAP SENSOR
- 1628-04 VIS SOLENOID VALVE
- 1430-07 COOLANT TEMPERATURE SENSOR
- 1628-04 PURGE CONTROL SOLENOID VALVE
- 1430-09 OXYGEN SENSOR
- 2010-01 ACCELERATOR PEDLA POSITION SENSOR
- 1535-30 OIL PRESSURE SWITCH
- 1430-05 KNOCK SENSOR
- REMOVAL AND INSTALLATION
- 1490-01 ENGINE ECU
- 2245-02 INJECTOR ASSEMBLY
- 1443-01 IGNITION COIL ASSEMBLY
- 1443-03 SPARK PLUG
- 1430-14 CAMSHAFT POSITION SENSOR
- 1128-37 CRANKSHAFT POSITION SENSOR
- 1311-26 OCV (Oil Control Valve)
- 1740-07 ELECTRONIC THROTTLE BODY
- 1740-03 T-MAP SENSOR
- 1628-04 VIS SOLENOID VALVE
- 1430-07 COOLANT TEMPERATURE SENSOR
- 1628-04 PURGE CONTROL SOLENOID VALVE
- 1430-09 OXYGEN SENSOR
- 2010-01 ACCELERATOR PEDAL POSITION SENSOR
- 1535-30 OIL PRESSURE SENSOR
- 1430-05 KNOCK SENSOR
D20DTF(Low CO2) ENGINE
VEHICLE GENERAL
- GENERAL INFORMATION
- 1. SPECIFICATIONS
- 2. SPECIFICATION
- 3. RECOMMENDED FLUIDS AND LUBRICANTS
- 4. SCHEDULED MAINTENANCE SERVICES
MODIFIED ITEMS
- MODIFIED ITEMS
- 1. MAJOR CHANGES
- 2. MAJOR CHANGES IN ENGINE
- 3. CHANGES IN CABIN
- 4. CHANGES IN CHASSIS
ENGINE
- GENERAL INFORMATION
- 1. SPECIFICATIONS
- OVERVIEW AND OPERATING PROCESS
- 1. MAJOR COMPONENTS (D20DTF(Low CO2))
- 2. COOLANT FLOWS IN COOLING SYSTEM
- 3. LAYOUT OF INTAKE SYSTEM
- CONFIGURATION AND FUNCTION
- 2313-01 CONFIGURATION AND FUNCTION
- 2330-01 INTERCOOLER ASSEMBLY
- 1719-01 INTAKE MANIFOLD
- 1914-01 TURBOCHARGWE ASSEMBLY
- 1543-13 OIL COOLER ASSEMBLY
- 1525-21 COOLANT OUTLET PORT
- 2412-01 CDPF ASSEMBLY
- 1491-01 ECU (D20DTF(Low CO2))
- REMOVAL AND INSTALLATION
- 2313-03 AIR CLEANER ELEMENT
- 2330-01 INTERCOOLER
- 1719-01 INTAKE MANIFOLD ASSEMBLY
- 1914-01 TURBOCHARGER ASSEMBLY
- 1546-13 OIL COOLER ASSEMBLY
- 1525-21 COOLANT OUTLET PORT
- 2412-01 CDPF ASSEMBLY
- 1432-01 T-MAP SENSOR
EEM
- GENERAL INFORMATION
- 1. SPECIFICATIONS
- 2. COMPARISON
- 3. BASIC INSPECTION
- 4. INSPECTION - CHARGING CURRENT
- 5. INSPECTION - REGULATING VOLTAGE
- 6. INSPECTION - DARK CURRENT
- 7. INSPECTION - BATTERY
- 8. DTC SETTING CONDITIONS
- OVERVIEW AND OPERATING PROCESS
- 1. LAYOUT
- 2. OPERATING PROCESS
- 3. CAN COMMUNICATION (Charge Warning Lamp)
- 4. CIRCUIT DIAGRAM
- CONFIGURATION AND FUNCTION
- 2610-10 EBS (ELECTRONIC BATTERY SENSOR)
- 1491-01 ECU (D20DTF)
- 1451-01 ALTERNATOR
- 2610-01 BATTERY
- REMOVAL AND INSTALLATION
- 1491-01 ECU (D20DTF)
- 2610-10 EBS (Electronic Battery Sensor)
- 1451-01 ALTERNATOR
- 2610-01 BATTERY
ELECTRONIC
ELECTRONIC GENERAL
- GENERAL INFORMATION
- 1. EXTERIOR LAMP SYSTEM LAYOUT
- 2. INTERIOR LAMP SYSTEM LAYOUT
- 3. SWITCH SYSTEM LAYOUT
- 4. WIRING & ELECTRICAL DEVICE SCHEMATIC DIAGRAM
- 5. CAN COMMUNICATION CONFIGURATION
FUSE
- GENERAL INFORMATION
- 1. CAUTIONS WHEN WORKING ON ELECTRICAL UNITS
- 2. CHECKING CABLES AND WIRES
- OVERVIEW AND OPERATING PROCESS
- 1. OVERVIEW
- 2. SYSTEM LAYOUT
- 3. OPERATING PROCESS
- CONFIGURATION AND FUNCTION
- 8410-02 ENGINE COMPARTMENT FUSE BOX
- 8410-08 ICM BOX
- REMOVAL AND INSTALLATION
- 8410-02 ENGINE COMPARTMENT FUSE BOX
- 8410-08 ICM BOX
BCM
- GENERAL INFORMATION
- 1. SPECIFICATION
- 2. FUNCTIONS
- 3. MAJOR CHANGES
- OVERVIEW AND OPERATING PROCESS
- 1. OVERVIEW & FUNCTIONS
- 2. IMMOBILIZER/REMOTE CONTROL KEY CODING
- CONFIGURATION AND FUNCTION
- 8710-01 BCM
- REMOVAL AND INSTALLATION
- 8710-01 BCM
- 7010-06 IMMOBILIZER ANTENNA
- CODING PROCEDURE
- 1. REKES KEY CODING
- 2. TRANSPONDER CODING(BCM)
- 3. EMS REGISTRATION
- 4. VARIANT CODING
SKM
- GENERAL INFORMATION
- 1. SPECIFICATION
- OVERVIEW AND OPERATING PROCESS
- 1. SYSTEM LAYOUT
- 2. INPUT/OUTPUT DIAGRAM
- 3. OPERATING PROCESS
- CONFIGURATION AND FUNCTION
- 8712-03 SKM UNIT ASSEMBLY
- 8712-01 SMART KEY TRANSMITTER ASSEMBLY
- 8610-11 IMMOBILIZER HOLDER ASSEMBLY
- 8712-05 SMART KEY ANTENNA ASSY-DOOR HANDLE SWITCH
- 8712-05 SMART KEY ANTENNA ASSEMBLY
- 8510-08 START SWITCH ASSEMBLY
- 8610-18 EXTERNAL BUZZER/ALARM HORN
- REMOVAL AND INSTALLATION
- 8712-03 SKM UNIT ASSEMBLY
- 8712-05 FRONT INTERIOR ANTENNA
- 8712-05 REAR INTERIOR ANTENNA
- 8712-05 DOOR HANDLE SWITCH
- 8610-18 BUZZER
- 8510-16 START SWITCH ASSEMBLY
- 8610-11 IMMOBILIZER HOLDER ASSEMBLY
- 8712-05 REAR BUMPER ANTENNA
- CODING PROCEDURE
- 1. SMART KEY CODING
- 2. EMS REGISTRATION
- 3. LIMPHOME IGN CONTROL
INSTRUMENT CLUSTER
- GENERAL INFORMATION
- 1. SPECIFICATION
- 2. MAJOR CHANGES
- OVERVIEW AND OPERATING PROCESS
- 1. OVERVIEW
- 2. SYSTEM LAYOUT
- 3. WARNING LAMPS AND INDICATORS
- 4. OPERATING PROCESS
- 5. SELF DIAGNOSIS
- CONFIGURATION AND FUNCTION
- 8010-01 COMPONENT
- REMOVAL AND INSTALLATION
- 8010-01 INSTRUMENT CLUSTER
SWITCH
- GENERAL INFORMATION
- 1. MAJOR CHANGES
- OVERVIEW AND OPERATING PROCESS
- 1. OVERVIEW
- 2. SWITCH CLUSTER ON DOOR TRIM
- 3. SWITCH CLUSTER ON INSTRUMENT PANEL
- 4. STEERING WHEEL SWITCH
- 5. SEAT WARMER SWITCH
- 6. OVERHEAD CONSOLE SWITCH
- 7. TAILGATE SWITCH
- CONFIGURATION AND FUNCTION
- 8520-01 POWER WINDOW MAIN
- 8520-05 OUTSIDE MIRROR SWITCH
- 8520-07 POWER WINDOW SUB SWITCH
- 6810-20 FATC SWITCH
- 8510-15 CENTER FASCIA SWITCH
- 8510-21 4WD SWITCH ASSEMBLY
- 8510-23 ESP OFF SWITCH ASSEMBLY
- 8510-29 STEERING WHEEL HEATING SWITCH ASSEMBLY
- 8510-25 REAR FOG LAMP SWITCH ASSEMBLY
- 8510-28 HEADLAMP LEVELING ASSEMBLY
- 7410-26 POWER SEAT SWTICH ASSEMBLY
- 8530-10 AUDIO REMOTE CONTROL SWITCH ASSEMBLY
- 8530-01 MULTIFUNCTION TURN SIGNAL LAMP ASSEMBLY
- 8530-02 MULTIFUNCTION WIPER ASSEMBLY
- 8530-03 CRUISE CONTROL SWITCH ASSEMBLY
- 8610-06 HORN ASSEMBLY
- 8510-01 FRONT SEAT WARMER SWITCH ASSEMBLY
- 8520-10 REAR SEAT WARMER SWTICH ASSEMBLY
- 7770-20 OVERHEAD CONSOLE SWITCH ASSEMBLY
- 8520-16 TAILGATE SWITCH ASSEMBLY
- REMOVAL AND INSTALLATION
- 8520-01 POWER WINDOW MAIN SWITCH
- 8520-05 OUTSIDE MIRROR SWITCH
- 8520-07 POWER WINDOW SUB SWITCH
- 6810-20 FATC SWITCH
- 8510-15 CENTER FASCIA SWITCH
- 8510-00 LOWER MAIN PANEL SWITCH
- 7410-26 POWER SEAT SWITCH
- 8530-10 AUDIO REMOTE CONTROL SWITCH
- 8530-01 MULTIFUNCTION TURN SIGNAL LAMP ASSEMBLY
- 8530-02 MULTIFUNCTION WIPER ASSEMBLY
- 8530-03 CRUISE CONTROL SWITCH
- 8510-01 FRONT SEAT WARMER SWITCH ASSEMBLY
- 8520-10 REAR SEAT WARMER SWITCH ASSEMBLY
- 7770-20 OVERHEAD CONSOLE SWITCH
- 8520-16 TAILGATE SWITCH ASSEMBLY
LAMP
- GENERAL INFORMATION
- 1. SPECIFICATION
- 2. AUTO LIGHT SENSOR SPECIFICATION
- OVERVIEW AND OPERATING PROCESS
- 1. EXTERIOR LAMP
- 2. INTERIOR LAMPS
- CONFIGURATION AND FUNCTION
- 8310-01 HEADLAMP
- 8610-09 AUTO LIGHT & RAIN SENSOR MODULE
- 8310-10 FRONT FOG LAMP
- 8320-01 REAR COMBINATION LAMP
- 8320-16 HIGH MOUNTED STOP LAMP
- 8320-12 LICENSE PLATE LAMP
- 7850-05 SIDE REPEATER LAMP
- 0000-00 PUDDLE (APPROACH) LAMP
- 7770-20 OVERHEAD CONSOLE LAMP
- 8610-01 CENTER ROOM LAMP
- 8610-01 LUGGAGE LAMP
- 8610-04 GLOVE BOX LAMP
- 8610-08 SUN VISOR LAMP
- 7115-15 DOOR COURTESY LAMP
- REMOVAL AND INSTALLATION
- 8310-01 HEADLAMP
- 8310-05 REPLACEMENT OF TURN SIGNAL LAMP BULB
- 8610-09 AUTO LIGHT & RAIN SENSOR MODULE
- 8310-10 FRONT FOG LAMP
- 8320-01 REAR COMBINATION LAMP
- 8320-16 HIGH MOUNTED STOP LAMP
- 8320-12 LICENSE PLATE LAMP
- 7850-05 SIDE REPEATER LAMP
- 0000-00 PUDDLE LAMP
- 7770-20 OVERHEAD CONSOLE LAMP
- 8610-01 CENTER ROOM LAMP/LUGGAGE LAMP
- 8610-04 GLOVE BOX LAMP
- 8610-08 SUN VISOR LAMP
- 7115-15 DOOR COURTESY LAMP
WIPER AND WASHER SYSTEM
- GENERAL INFORMATION
- 1. WIPER CONTROL
- 2. CAUTIONS ON RAIN SENSOR
- 3. MAJOR CHANGES
- OVERVIEW AND OPERATING PROCESS
- 1. SYSTEM OVERVIEW
- 2. RAIN SENSING SYSTEM OVERVIEW
- 3. CONFIGURATION (INCLUDING RAIN SENSOR)
- 4. OPERATING PROCESS
- CONFIGURATION AND FUNCTION
- 7810-00 WINDSHIELD WIPER
- 7820-00 WINDSHIELD WASHER
- 7830-00 BACK WINDOW WIPER
- 8530-02 MULTIFUNCTION WIPER ASSEMBLY
- 7810-01 WIPER MOTOR
- 7810-04 WINDSHIELD WIPER & ARM BLADE
- 7820-01 WASHER RESERVOIR ASSEMBLY
- 8610-09 AUTO LIGHT & RAIN SENSOR MODULE
- REMOVAL AND INSTALLATION
- 7810-00 WINDSHIELD WIPER
- 7830-00 BACK WINDOW WIPER
- 7820-01 WASHER RESERVOIR TANK ASSEMBLY
- 7820-22 FRONT WINDSHIELD WASHER NOZZLE ASSEMBLY
- 7820-35 REAR WASHER NOZZLE ASSEMBLY
- 8610-09 AUTO LIGHT & RAIN SENSOR MODULE
- 7810-07 WINDSHIELD WIPER BLADE
- 7830-01 REAR WIPER BLADE
PAS
- GENERAL INFORMATION
- 1. SPECIFICATION
- 2. CAUTIONS
- 3. MAJOR CHANGES
- OVERVIEW AND OPERATING PROCESS
- 1. OVERVIEW
- 2. CONFIGURATION
- 3. OPERATING PROCESS
- 4. OUTPUT FOR SENSOR SELF-DIAGNOSIS BUZZER SOUND
- CONFIGURATION AND FUNCTION
- 8790-01 PARKING AID UNIT
- 8790-03 PARKING AID SENSOR
- 8610-30 REARVIEW CAMERA
- REMOVAL AND INSTALLATION
- 8790-01 PARKING AID UNIT
- 8790-03 PARKING AID SENSOR
- 8610-30 REARVIEW CAMERA
AUDIO SYSTEM
- GENERAL INFORMATION
- 1. SPECIFICATION
- 2. MAJOR CHANGES
- 3. RDS (RADIO DATA SYSTEM) AUDIO
- OVERVIEW AND OPERATING PROCESS
- 1. LAYOUT
- CONFIGURATION AND FUNCTION
- 8910-05 AUDIO ASSEMBLY
- 8910-10 AUDIO £¦ VIDEO AUX JACK
- 8530-10 AUDIO REMOTE CONTROL
- 8930-11 MICRO-POLE ANTENNA
- REMOVAL AND INSTALLATION
- 8910-05 AUDIO ASSEMBLY
- 8910-10 AUDIO £¦ VIDEO AUX JACK
- 8610-22 DOOR SPEAKER ASSEMBLY
- 8610-25 TWEETER SPEAKER ASSEMBLY
- 8930-11 MICRO-POLE ANTENNA
CHASSIS
CHASSIS GENERAL
- CHASSIS
- 1. MAJOR CHANGES
- 2. MOUNTING LOCATIONS (CHASSIS)
- 3. CHASSIS COMPONENT LAYOUT
- 4. SUB FRAME AND STEERING GEAR BOX LAYOUT
- 5. FRONT SUSPENSION COMPONENT LAYOUT
- 6. REAR SUSPENSION COMPONENT LAYOUT
- 7. BRAKE SYSTEM AND ESP SYSTEM LAYOUT
- 8. STEERING SYSTEM LAYOUT
- GENERAL INSTRUCTIONS
- 1. GUIDELINES FOR SERVICE WORKS
- 2. JACK-UP POINTS
- 3. STANDARD BOLTS SPECIFICATIONS
- SPECIAL TOOLS AND EQUIPMENT
- 1. SPECIAL TOOLS
DSI 6 SPEED AUTO TRANSAXLE
- GENERAL INFORMATION
- 1. GENERAL INFORMATION
- 2. SPECIFICATIONS
- 3. TIGHTENING TORQUE
- OVERVIEW AND OPERATING PROCESS
- 1. OVERVIEW
- 2. FEATURES
- 3. MODES AND FUNCTIONS
- 4. LIMP HOME MODE
- 5. TRANSAXLE ELECTRONICAL CONTROL SYSTEM
- 6. CAN NETWORK
- 7. POWER TRANSFER
- CONFIGURATION AND FUNCTIONS
- 3722-01 TGS LEVER
- 3680-01 DSI 6-SPEED A/T ASSEMBLY
- 3680-01 VALVE BODY ASSEMBLY
- 3110-01 TCU
- 3680-01 INHIBITOR SWITCH
- 3110-01 CIRCUIT DIAGRAM
- REMOVAL AND INSTALLATION
- 3680-01 FLUID LEVEL INSPECTION
- 3680-01 MAINTENANCE OPERATIONS
- 3680-01 A/T ASSEMBLY
- 3680-01 VALVE BODY ASSEMBLY
- 3680-00 TORQUE CONVERTER
- 3680-00 INHIBITOR SWITCH
- 3110-01 TCU
- 3722-01 TGS LEVER ASSEMBLY
- 3722-06 TGS CABLE
- 3110-01 DTC
HPT 6A/T(6F24)
- GENERAL INFORMATION
- 1. ABBREVIATION
- 2. GENERAL INFORMATION
- 3. SPECIFICATIONS
- 4. COMPONENTS
- 5. TIGHTENING TORQUE
- 6. SPECIAL SERVICE TOLLS
- OVERVIEW AND OPERATING PROCESS
- 1. OVERVIEW
- 2. FEATURES
- 3. MODES AND FUNCTIONS
- 4. LIMP HOME MODE
- 5. TRANSAXLE ELECTRONICAL CONTROL SYSTEM
- 6. CAN NETWORK
- 7. POWER TRANSFER
- CONFIGURATION AND FUNCTIONS
- 3723-01 TGS LEVER
- 3660-01 HPT(6F24) 6 SPEED A/T ASSEMBLY
- 3664-01 VALVE BODY ASSEMBLY
- 3110-01 TCU
- 3662-01 INHIBITOR SWITCH
- 3110-01 CIRCUIT DIAGRAM
- REMOVAL AND INSTALLATION
- 3660-00 FLUID LEVEL INSPECTION
- 3660-00 MAINTENANCE OPERATIONS
- 3660-01 A/T ASSEMBLY
- 3660-01 OVERHAUL OF HPT 6A/T (6F24) ASSEMBLY
- 3667-01 DISASSEMBLY OF O/D CLUTCH ASSEMBLY
- 3664-01 VALVE ASSEMBLY
- 3662-10 SPEED SENSOR ASSEMBLY
- 3665-01 OIL PAN
- 3661-01 TORQUE CONVERTER
- 3662-01 INHIBITOR SWITCH
- 3110-01 TCU
- 3723-01 TGS LEVER
- 3723-06 TGS CABLE
- 3110-01 DTC CODE
6-SPEED M/T
- GENERAL INFORMATION
- 1. SPECIFICATION
- 2. TIGHTENING TORQUE
- 3. MAJOR CHANGES IN MANUAL TRANSAXLE
- OVERVIEW AND OPERATING PROCESS
- 1. OVERVIEW
- 2. POWER FLOWS
- 3. SHIFTING MECHANISM
- CONFIGURATION AND FUNCTION
- 1. MOUNTING LOCATION
- 2. COMPONENT
- REMOVAL AND INSTALLATION
- 3190-00 TROUBLESHOOTING
- 3190-01 OIL CHECK AND CHANGE
- 3710-04 TRANSMISSION CABLE ASSEMBLY
- 3190-01 M/T ASSEMBLY
- 3190-01 DISASSEMBLING OF M/T ASSEMBLY
- 3193-02 PRIMARY OUTPUT SHAFT ASSEMBLY
- 3194-02 SECONDARY OUTPUT SHAFT ASSEMBLY
- 3195-04 REVERSE IDLE GEAR ASSEMBLY
- 3195-09 DIFFERENTIAL CARRIER
- 3194-25 SHIFT RAIL
- 3190-01 ASSEMBLING OF M/T ASSEMBLY
CLUTCH
- GENERAL INFORMATION
- 1. SPECIFICATION
- 2. TIGHTENING TORQUE
- OVERVIEW AND OPERATING PROCESS
- 1. OVERVIEW
- 2. SATIC
- 3. DUAL MASS FLYWHEEL (DMF)
- CONFIGURATION
- 3010-01 CLUTCH ASSEMBLY
- 3020-01 CLUTCH MASTER CYLINDER
- 3020-06 CLUTCH RELEASE CHAMBER
- 3030-01 CLUTCH PEDAL
- REMOVAL AND INSTALLATION
- 3010-00 TROUBLESHOOTING
- 3010-00 CIRCUIT DIAGRAM OF INTERLOCK SWITCH
- 3020-00 AIR BLEEDING
- 3010-00 INSPECTION AND MAINTENANCE
- 3010-01 CLUTCH DISC & COVER ASSEMBLY
- 3191-11 CONCENTRIC SLAVE CYLINDER
- 3020-01 CLUTCH MASTER CYLINDER AND RELEASE CHAMBER
- 3030-01 CLUTCH PEDAL
PROPELLER SHAFT
- GENERAL INFORMATION
- 1. SPECIFICATION
- 2. TIGHTENING TORQUE
- OVERVIEW AND OPERATING PROCESS
- 1. OVERVIEW
- 2. COMPONENT
- CONFIGURATION AND FUNCTION
- 3310-00 CONFIGURATION
- REMOVAL AND INSTALLATION
- 3310-00 TROUBLESHOOTING
- 3310-01 PROPELLER SHAFT
DRIVE SHAFT AND AXLE
- GENERAL INFORMATION
- 1. SPECIFICATION
- OVERVIEW AND OPERATING PROCESS
- 1. COMPONENT
- 2. TORQUE STEER
- 3. REAR AXLE
- REMOVAL AND INSTALLATION
- 4110-01 TROUBLESHOOTING
- 4115-01 FRONT HUB AND KNUCKLE
- 4221-01 REAR HUB AND KNUCKLE (FOR 4WD)
- 4221-01 REAR HUB AND KNUCKLE (FOR 2WD)
- 4110-01 FRONT DRIVE SHAFT (FOR 4WD)
- 4220-03 REAR DRIVE SHAFT (FOR 4WD)
- 4110-03 DRIVE SHAFT BOOT
- 4220-01 REAR AXLE (FOR 4WD)
- 4220-01 REAR AXLE ASSEMBLY
AWD
- GENERAL INFORMATION
- 1. SPECIFICATION
- OVERVIEW AND OPERATING PROCESS
- 1. OVERVIEW
- 2. SYSTEM LAYOUT
- COMPONENT
- 3270-01 PTU (POWER TRANSFER UNIT)
- 3280-01 E-COUPLING
- 3280-17 E-COUPLING CONTROL UNIT
- REMOVAL AND INSTALLATION
- 3270-01 PTU ASSEMBLY
- 3271-00 PTU ASSEMBLY
- 3270-00 CHANGING AND ADDING OIL
- 3280-01 E-COUPLING ASSEMBLY
- 3281-00 E-COUPLING ASSEMBLY
- 3280-17 E-COUPLING CONTROL UNIT
- 3270-01 TROUBLE DIAGNOSIS CODE
SUSPENSION SYSTEM
- GENERAL INFORMATION
- 1. SPECIFICATION
- 2. TIGHTENING TORQUE
- OVERVIEW AND OPERATING PROCESS
- 1. OVERVIEW
- COMPONENT
- 1. SYSTEM LAYOUT
- 4410-00 FRONT SUSPENSION
- 4520-00 REAR SUSPENSION
- REMOVAL AND INSTALLATION
- 4410-00 TROUBLESHOOTING
- 4410-01 FRONT SUSPENSION LOWER ARM
- 4411-01 DAMPER STRUT ASSEMBLY
- 4411-03 FRONT COIL SPRING
- 4420-01 FRONT STABILIZER BAR ASSEMBLY
- 4420-02 STABILIZER BAR MOUNTING BUSH
- 4520-00 REAR SUSPENSION ASSEMBLY
- 4520-01 REAR UPPER ARM
- 4520-13 REAR TRACK ROD
- 4520-03 REAR TRAILING ARM
- 4520-14 REAR STABILIZER BAR ASSEMBLY
- 4521-01 REAR COIL SPRING
- 4521-04 REAR SHOCK ABSORBER ASSEMBLY
- 4521-13 REAR LOWER ARM ASSEMBLY
BRAKE SYSTEM
- GENERAL INFORMATION
- 1. SYSTEM OVERVIEW
- 2. SPECIFICATION
- OVERVIEW AND OPERATING PROCESS
- 1. OVERVIEW
- 2. SECTIONAL DIAGRAM
- 3. SYSTEM LAYOUT
- 4. CIRCUIT DIAGRAM OF STOP LAMP
- CONFIGURATION AND FUNCTION
- 4850-01 MASTER CYLINDER AND BOOSTER
- 4830-01 FRONT BRAKE CALIPER/DISC
- 4841-01 REAR DISC BRAKE
- 4910-01 PARKING BRAKE
- REMOVAL AND INSTALLATION
- 4850-00 TROUBLESHOOTING
- 4850-00 BRAKE OPERATION AND NOISE
- 4850-00 AIR BLEEDING
- 4810-01 BRAKE PEDAL CHECK
- 4850-03 BRAKE BOOSTER CHECK
- 4830-01 FRONT BRAKE CHECK
- 4210-54 REAR BRAKE CHECK
- 4910-01 PARKING BRAKE CHECK
- 4850-09 BRAKE BOOSTER VACUUM HOSE
- 4850-03 MASTER CYLINDER
- 4850-02 BRAKE BOOSTER
- 4810-01 BRAKE PEDAL
- 4810-09 STOP LAMP SWITCH
- 4830-01 FRONT BRAKE CALIPER/DISC
- 4830-02 FRONT BRAKE PAD CHANGE
- 4841-01 REAR BRAKE CALIPER/DISC
- 4841-02 REAR BRAKE PAD
- 4910-01 PARKING BRAKE CABLE
- 4840-01 PARKING BRAKE
ANTI-LOCK BRAKE SYSTEM
- GENERAL INFORMATION
- 1. SPECIFICATION
- OVERVIEW AND OPERATING PROCESS
- 1. SYSTEM OVERVIEW
- 2. COMPONENT
- 3. ABS CONTROL LOGIC
- 4. WARNING LAMPS
- 5. SYSTEM OPERATION
- 6. HYDRAULIC CIRCUIT OF ABS
- 7. CIRCUIT DIAGRAM
- CONFIGURATION
- 4892-01 HECU (HYDRAULIC & ELECTRONIC CONTROL UNIT)
- 4890-01 ACTIVE WHEEL SPEED SENSOR
- 4890-09 G-SENSOR (ONLY FOR 4WD)
- REMOVAL AND INSTALLATION
- 4825-00 AIR BLEEDING
- 4892-01 HECU
- 4890-01 ACTIVE WHEEL SPEED SENSOR
- 4890-10 G-SENSOR
- 4892-01 TROUBLE DIAGNOSIS CODE
ELECTRONIC STABILITY PROGRAM
- GENERAL INFORMATION
- 1. SPECIFICATION
- 2. MAJOR CHANGES
- OVERVIEW AND OPERATING PROCESS
- 1. OVERVIEW
- 2. COMPONENT
- 3. PRECAUTIONS
- 4. WARNING LAMPS
- 5. SYSTEM DESCRIPTION
- 6. HYDRAULIC CIRCUIT OF ESP
- 7. CIRCUIT DIAGRAM
- CONFIGURATION
- 4892-01 HECU (HYDRAULIC ELECTRONIC CONTROL UNIT)
- 4890-10 SENSOR CLUSTER
- 8530-09 STEERING WHEEL ANGLE SENSOR (SWAS)
- 8510-23 ESP OFF SWITCH
- 4890-01 ACTIVE WHEEL SPEED SENSOR
- REMOVAL AND INSTALLATION
- 4825-00 AIR BLEEDING
- 4892-01 HECU (HYDRAULIC ELECTRONIC CONTROL UNIT)
- 4890-10 SENSOR CLUSTER
- 4890-01 ACTIVE WHEEL SPEED SENSOR
- 8530-09 STEERING WHEEL SENSOR
- 8510-23 ESP OFF SWITCH
- 4850-01 MASTER CYLINDER AND BOOSTER
- 4892-01 TROUBLE DIAGNOSIS CODE
POWER STEERING SYSTEM
- GENERAL INFORMATION
- 1. SPECIFICATION (HPS)
- 2. TIGHTENING TORQUE
- 3. DIFFERENCES BETWEEN HPS AND EPS
- 4. MAJOR CHANGES
- OVERVIEW AND OPERATING PROCESS
- 1. SYSTEM DESCRIPTION
- 2. SYSTEM LAYOUT
- CONFIGURATION AND FUNCTION
- 4610-01 STEERING WHEEL COMPLETE
- 4610-05 STEERING COLUMN SHAFT ASSEMBLY
- 4610-06 LOWER SHAFT ASSEMBLY
- 4620-01 STEERING GEAR LINKAGE ASSEMBLY
- 4711-06 POWER STEERING PUMP
- 4711-01 POWER STEERING OIL RESERVOIR
- REMOVAL AND INSTALLATION
- 4610-00 TROUBLESHOOTING
- 4610-00 INSPECTION AND MAINTENANCE
- 0000-00 STEERING WHEEL HEATING UNIT
- 4610-05 STEERING COLUMN AND LOWER SHAFT
- 4620-01 STEERING GEAR LINKAGE
- 4711-06 POWER STEERING PUMP
- 4711-01 POWER STEERING OIL RESERVOIR
- 4640-00 POWER STEERING OIL PIPE
ELECTRIC POWER STEERING
- GENERAL INFORMATION
- 1. SPECIFICATION
- 2. TIGHTENING TORQUE
- 3. DIFFERENCES BETWEEN HPS AND EPS
- OVERVIEW AND OPERATING PROCESS
- 1. OVERVIEW
- 2. OPERATION
- CONFIGURATION AND FUNCTION
- 1. SYSTEM LAYOUT
- 2. COMPONENT
- 3. CIRCUIT DIAGRAM
- REMOVAL AND INSTALLATION
- 4610-00 CAUTIONS FOR OPERATION
- 4610-04 STEERING COLUMN AND SHAFT
- 4620-01 STEERING GEAR BOX
- 4610-00 TROUBLE DIAGNOSIS CODE
WHEEL & TIRE
- GENERAL INFORMATION
- 1. SPECIFICATION
- OVERVIEW AND OPERATING PROCESS
- 1. OVERVIEW
- 2. ABNORMAL TIRE SYMPTOM
- 3. WHEEL BALANCE
- CONFIGURATION AND FUNCTION
- 1. CONFIGURATION
- 2. EMERGENCY PUNCTURE REPAIR KIT
- REMOVAL AND INSTALLATION
- 4170-00 TROUBLESHOOTING
- 4170-00 INSPECTION
- 4170-01 WHEEL AND TIRE
SUB FRAME ASSEMBLY
- GENERAL INFORMATION
- 1. SPECIFICATION
- 2. TIGHTENING TORQUE
- OVERVIEW AND OPERATING PROCESS
- 4012-01 OVERVIEW OF FRONT SUB FRAME
- 4015-01 OVERVIEW OF REAR SUB FRAME
- CONFIGURATION
- 4012-01 LAYOUT OF FRONT SUB FRAME
- 4015-01 LAYOUT OF REAR SUB FRAME
- 4012-00 COMPONENT
- REMOVAL AND INSTALLATION
- 4012-01 FRONT SUB FRAME
- 4015-01 REAR SUB FRAME (4WD)
BODY
AIR CONDITIONING SYSTEM
- GENERAL INFORMATION
- 1. SPECIFICATION
- 2. MAJOR CHANGES
- OVERVIEW AND OPERATING PROCESS
- 1. SYSTEM LAYOUT
- 2. HEATER AND A/C CONTROL
- 3. A/C COOLING CYCLE
- 4. A/C COOLING CIRCUIT
- 5. CIRCUIT DIAGRAM
- CONFIGURATION AND FUNCTION
- 6810-00 AIR CONDITIONER MODULE
- 6820-00 AIR CONDITIONER HOSE & PIPE
- 6830-00 AIR DISTRIBUTOR
- 6810-20 HEATER AND A/C CONTROL
- 6810-00 AIR CONDITIONER MODULE
- 6810-15 PTC HEATER ASSEMBLY
- REMOVAL AND INSTALLATION
- 6810-20 FATC SELF DIAGNOSIS
- 6810-20 HEATER AND A/C CONTROL ASSEMBLY
- 6810-00 AIR CONDITIONER MODULE ASSEMBLY
- 6810-12 MODE ACTUATOR ASSEMBLY
- 6810-11 TEMPERATURE ACTUATOR ASSEMBLY
- 6810-02 INTAKE ACTUATOR ASSEMBLY
- 6810-00 WATER TEMPERATURE SENSOR
- 6810-24 INTAKE SENSOR
- 6810-06 MOS MODULE
- 6810-05 BLOWER MOTOR ASSEMBLY
- 6810-03 AIR FILTER ASSEMBLY
- 6810-15 PTC HEATER ASSEMBLY
AIR BAG
- GENERAL INFORMATION
- 1. SPECIFICATION
- 2. REPLACEMENT PARTS AFTER AIR BAG DEPLOYMENT
- 3. OPERATING CONDITION
- 4. CAUTIONS FOR AIR BAG OPERATION
- OVERVIEW AND OPERATING PROCESS
- 1. CONFIGURATION
- 2. OPERATING CONDITION TABLE
- 3. DEPLOYMENT
- 4. AIR BAG WARNING LAMP OPERATIONAL CONDITIONS
- 5. CIRCUIT DIAGRAM
- CONFIGURATION AND FUNCTION
- 8810-00 AIR BAG SYSTEM
- 8810-03 DRIVER AIR BAG MODULE
- 8810-06 PASSENGER AIR BAG MODULE
- 8810-11 INFLATOR CURTAIN AIR BAG MODULE
- 8810-16 SAB (SIDE AIR BAG)
- 7430-00 SEAT BELT PRETENSIONER
- 8810-18 FRONT IMPACT SENSOR ASSEMBLY
- 8810-16 SIDE AIR BAG SENSOR ASSEMBLY
- 8810-01 SDM UNIT ASSEMBLY
- REMOVAL AND INSTALLATION
- 8810-03 DRIVER AIR BAG MODULE ASSEMBLY
- 8530-08 STEERING CONTACT COIL ASSEMBLY
- 8810-06 PASSENGER AIR BAG MODULE
- 8810-11 INFLATOR CURTAIN AIR BAG MODULE
- 8810-18 FRONT IMPACT SENSOR ASSEMBLY
- 8810-16 SIDE AIR BAG SENSOR ASSEMBLY
- 8810-01 SDM UNIT ASSEMBLY
SEAT
- GENERAL INFORMATION
- 1. SPECIFICATION
- 2. WARNINGS FOR POWER SEAT
- 3. CAUTIONS FOR OPERATION
- 4. MAJOR CHANGES
- CONFIGURATION AND FUNCTION
- 7410-00 FRONT SEAT
- 7510-00 REAR SEAT
- 7530-00 SEAT BELT
- 7510-08 CHILD RESTRAINT SYSTEM (ISOFIX)
- REMOVAL AND INSTALLATION
- 7410-01 DRIVER SEAT ASSEMBLY
- 7410-01 PASSENGER SEAT ASSEMBLY
- 7510-01 REAR LEFT SEAT (6:4 SPLIT SEAT)
- 7510-02 REAR RIGHT SEAT (6:4 SPLIT SEAT)
- 7430-00 SEAT BELT ASSEMBLY
- 7430-01 REAR SEAT CENTER BELT (3 POINT)
- 7410-10 FRONT SEAT-BACK BOARD ASSEMBLY
SUNROOF SYSTEM
- GENERAL INFORMATION
- 1. SPECIFICATIONS
- 2. CAUTIONS WHEN WORKING
- OVERVIEW AND OPERATING PROCESS
- 1. SYSTEM LAYOUT
- 2. OPERATING PROCESS
- 3. SUNROOF OPEN WARNING
- 4. ZERO POINT SETTING
- 5. CIRCUIT DIAGRAM
- CONFIGURATION AND FUNCTION
- 7340-00 COMPONENTS
- 7340-02 SUNROOF CONTROL UNIT (SCU)
- 7340-02 SUNROOF MOTOR
- REMOVAL AND INSTALLATION
- 7340-00 TROUBLESHOOTING
- 7770-20 OVERHEAD CONSOLE SWITCH
- 7340-02 SUNROOF CONTROL UNIT (SCU) / MOTOR
- 7340-00 WIND DEFLECTOR
- 7340-00 DRAIN CHANNEL
- 7340-04 SUNROOF GLASS PANEL ASSEMBLY
- 7340-01 SUNROOF ASSEMBLY
- 7340-05 SUNROOF SUN SHADE PANEL ASSEMBLY
BODY INTERIOR
- GENERAL INFORMATION
- 1. MAJOR CHANGES
- CONFIGURATION AND FUNCTION
- 7110-00 FRONT DOOR OPENING SYSTEM
- 7115-00 FRONT DOOR TRIM
- 7120-00 FRONT WINDOW LIFTER
- 7210-00 REAR DOOR OPENING SYSTEM
- 7215-00 REAR DOOR TRIM
- 7220-00 REAR WINDOW LIFTER
- 7321-00 REAR END TRIM
- 7330-00 HEADLINING
- 7610-00 INSTRUMENT PANEL
- 7630-00 FRONT CONSOLE
- 7710-00 FLOOR CARPET
- 7730-00 PILLAR TRIM
- 7752-00 LUGGAGE PARTS
- 7770-00 SUN SHADE INSIDE MIRROR
- 7792-00 ANTI VIBRATION PAD
- REMOVAL AND INSTALLATION
- 7610-01 INSTRUMENT PANEL
- 7610-17 GLOVE BOX ASSEMBLY
- 7610-27 CLUSTER FASCIA PANEL ASSEMBLY
- 7870-09 SIDE FASCIA PANEL (LH) ASSEMBLY
- 7610-16 CENTER FASCIA PAENL
- 7610-10 SIDE FASCIA PANEL (RH) ASSEMBLY
- 7630-01 FRONT CONSOLE (2-STEP)
- 7630-01 FRONT CONSOLE (1-STEP)
- 7730-22 DOOR SCUFF FRONT TRIM ASSEMBLY
- 7730-23 DOOR SCUFF REAR TRIM
- 7730-01 A-PILLAR TRIM ASSEMBLY
- 7730-04 B-PILLAR UPPER TRIM ASSEMBLY
- 7730-11 QUARTER UPPER TRIM ASSEMBLY
- 7770-01 SUNROOF ASSEMBLY
- 7330-11 GRIP ASSEMBLY
- 7330-01 HEADLINING ASSEMBLY
- 7115-01 FRONT DOOR TRIM ASSEMBLY
- 7215-01 REAR DOOR TRIM ASSEMBLY
- 7321-00 REAR END TRIM
BODY EXTERIOR
- GENERAL INFORMATION
- 1. MAJOR CHANGES
- CONFIGURATION AND FUNCTION
- 5110-00 WHITE BODY
- 5120-00 BODY MOUNTING
- 5125-00 BODY FRAME
- 5210-00 SIDE & REAR BODY
- 5510-00 ROOF PANEL
- 5610-00 FRONT FLOOR PANEL
- 5620-00 REAR FLOOR PANEL
- 5710-00 FRONT END PANEL
- 5720-00 FENDER & APRON PANEL
- 5730-00 DASH PANEL & COWL
- 6110-00 HOOD PANEL
- 6210-00 FRONT DOOR PANEL
- 6310-00 REAR DOOR PANEL
- 6410-00 TAILGATE PANEL
- 7090-00 FUEL FILLER DOOR LOCK
- 7121-00 FRONT WEATHER STRIP
- 7221-00 REAR WEATHER STRIP
- 7310-00 TAILGATE OPENING SYSTEM
- 7830-00 BACK WINDOW WIPER
- 7840-00 GLASS
- 7850-00 OUTSIDE MIRROR
- 7870-00 FRONT BUMPER
- 7880-00 REAR BUMPER
- 7910-00 RADIATOR GRILLE
- 7930-00 SIDE BODY MOLDING
- 7940-00 ROOF & REAR BODY MOLDING
- 7970-00 WHEEL HOUSE COVER
- 0000-00 TRAILER TOWING
- REMOVAL AND INSTALLATION
- 7870-01 FRONT BUMPER ASSEMBLY
- 7880-01 REAR BUMPER
- 6110-01 HOOD PANEL ASSEMBLY
- 6110-06 HOOD LATCH ASSEMBLY
- 6410-01 TAILGATE PANEL ASSEMBLY
- 7930-10 SIDE SEAL GARNISH ASSEMBLY
- 6210-01 FRONT DOOR PANEL ASSEMBLY
- 7120-01 FRONT DOOR POWER WINDOW FRONT REGULATOR
- 7110-01 FRONT DOOR LATCH & CABLE ASSEMBLY
- 6310-01 REAR DOOR PANEL ASSEMBLY
- 7220-01 REAR DOOR POWER WINDOW REAR REGULATOR
- 7210-01 REAR DOOR REAR LATCH & CABLE ASSEMBLY
- 5720-04 FENDER PANEL
- 7910-01 RADIATOR GRILLE
- 5730-01 COWL PANEL COMPLETE
- 7940-20 REAR SPOILER
- 7850-01 OUTSIDE MIRROR ASSEMBLY
BODY REPAIR
- GENERAL INFORMATION
- 1. MAJOR DIMENSION
- 2. JACK POINTS
- 3. SEALING APPLICATION POINTS
- 4. DEADENER APPLICATION POINTS
- 5. UNDER COATING
- 6. MAJOR WELDING POINTS
- 7. MAJOR BODY DIMENSIONS
- 8. GAP CHART
Electrical Wiring Diagram
GENERAL INFORMATION
GENERAL INFORMATION
- 1. MAJOR DIMENSION
- 2. VEHICLE IDENTIFICATION
- 3. SPECIFICATION
- 4. RECOMMENDED FLUIDS AND LUBRICANTS
- 5. SCHEDULED MAINTENANCE SERVICES
- 6. CAN COMMUNICATION CONFIGURATION
ELECTRIC DEVICE GENERAL INFORMATION
- 1. HOW TO READ ELECTRICAL WIRING DIAGRAM
- 2. HOW TO CHECK TERMINAL NUMBER OF CONNECTOR
- 3. PART LOCATION ACCORDING TO CONNECTOR NUMBER
CONNECTOR/GROUND
WIRING HARNESS
- 8210-00 WIRING HARNESS, COMPONENTS LOCATION
- 8210-00 CONNECTOR, GROUND / SPLICE PACK
CONNECTOR/GROUND
- 8210-01 W/H MAIN
- 8212-01 W/H FLOOR(LH)
- 8212-02 W/H FLOOR(RH)
- 1413-02 W/H ENGINE MAIN
- 8211-01 W/H ENGINE EXTN
- 8213-09 W/H ROOF
- 8810-22 W/H AIR BAG
- 8810-23 W/H AIR BAG EXTN
- 8213-03 W/H DRIVER DOOR
- 8213-04 W/H PASSENGER DOOR
- 8213-06 W/H REAR DOOR
- 8213-10 W/H TAIL GATE
POWER DISTRIBUTION
FUSE
- 8210-00 ENGINE ROOM FUSE / RELAY BOX
- 8410-04 INDOOR FUSE BOX
- 8410-05 ICM RELAY BOX
CIRCUIT
ENGINE
- 1461-01 STARTING / CHARGING
- 2820-01 GLOW CONTROL UNIT
- 1491-01 ECU(D20DTF EU-V)
- 1491-04 ECU(G20DF EU-V)
- 6810-15 PTC HEATER/FUEL PUMP
- 8210-01 DIAGNOSIS CONNECTOR
CHASSIS
- 3110-01 DSI TCU(6A/T)
- 3110-01 HPT TCU(6A/T)
- 3110-17 AWD COUPLING UNIT
- 4892-01 ABS/ESP
ELECTRICAL SYSTEM
- 8810-01 AIR BAG (DUAL/SIDE/CURTAIN) SYSTEM
- 8010-01 CLUSTER
- 8510-30 STEERING WHEEL HEATING
- 4610-04 EPS
- 7410-02 POWER SEAT / FRT SEAT WARMER
- 8510-48 REAR SEAT WARMER
- 8620-01 BCM(BODY CONTROL MODULE)
- 8510-05 POWER WINDOW
- 8510-52 OUTSIDE MIRROR
- 7810-01 FRT(RR) WIPER / WASHER
- 8610-06 HORN
- 7632-16 CIGAR LIGHTER / POWER OUTLET
- 7840-01 DEFOGGER / DEICER
- 8710-03 DOOR LOCK CIRCUIT
- 7340-03 SUN ROOF
- 8310-01 HEAD LAMP
- 8310-01 HEAD LAMP LEVEL”®G DEVICE(EXP)
- 8320-01 TAIL LAMP
- 8310-01 TURN SIGNAL LAMP / HAZARD LAMP
- 8210-03 TRAILER LAMP(EXP)
- 8310-10 FRT FOG LAMP(DOM)
- 8310-10 FRT / RR FOG LAMP(EXP)
- 4810-08 STOP LAMP
- 7770-02 INTERIOR / DOOR LAMP
- 8790-01 PARKING AID / BACK UP LAMP / ECM MIRROR
- 8930-03 AUDIO
- 8930-40 AUX / HANDSFREE MODULE
- 8930-01 AV SYSTEM
- 6810-20 AIR CONDITIONER SYSTEM
- 2112-02 COOLING FAN SYSTEM
- 8210-01 CAN
- 8712-03 SKM(SMART KEY MODULE)(DOM)